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Broad Disc Product List

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0575 Alloy powder + resin powder bridge elimination

0575 Alloy powder + resin powder bridge elimination

Only when it gets clogged, manually turn on the air! An example of its use as a bridge countermeasure.

We would like to introduce a case where measures against bridging in the powder material hopper of a press machine are being utilized. There was a concern that the press material (alloy powder + resin powder) could bridge and not fall even when hammering. To address this, we installed one standard Brody disk (BD-15S-B) on the central face of the three inclined surfaces. The user initially consulted us about wanting to try the installation, so after discussing the installation location, we lent them the equipment. The results were favorable, and they have adopted it. [Case Overview] ■ Hopper Overview - Size: 400×400 - Shape: 3 inclined surfaces (1 vertical) - Discharge section: Φ100 flexible *For more details, please refer to the PDF document or feel free to contact us.

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0588 Preventing rat holes in the baking soda silo

0588 Preventing rat holes in the baking soda silo

Examples of resolving issues such as "rat holes occurring" and "nozzles getting clogged"!

Due to frequent troubles with aeration in the existing silo, we consulted and introduced the "Brodie Disk." The contents are sodium bicarbonate, and aeration was being done with nozzles to prevent bridging. However, issues such as "rat holes forming" and "nozzles clogging" occurred, and these problems have been resolved with this equipment. The Brodie Disk is easy to install and economical, but placement is important, so please do not hesitate to contact us. We also offer free rentals of this equipment. 【Overview】 ■ Silo Diameter: φ1800 ■ Discharge Diameter: 200A ■ Target Material: Fine Powder Sodium Bicarbonate 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF materials or feel free to contact us.

  • Other machine elements
  • silo
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0689 Measures for Hanging Storage of Crushed Urethane Products

0689 Measures for Hanging Storage of Crushed Urethane Products

Proposals for measures regarding configuration and control, along with a case where the troubles with shelf hanging were resolved.

We would like to introduce a case where "Brodisk" was adopted in a recycling-related plant. The customer consulted us about wanting to install this equipment at the discharge section of a large dust collector (above the discharge screw) due to the occurrence of shelf hanging. After detailed discussions, we provided a countermeasure proposal, and based on this proposal, the equipment was introduced, resolving the customer's issue. [Case Overview] ■ Dust Collector Hopper Dimensions: 2000×6000 ■ Brodisk Arrangement - 12 units on 2 sides along the discharge screw (slightly above the screw) ■ Brodisk Control - A controller with 6 built-in solenoid valves is used - 24 Brodisks are aerated in groups of 4 with a time delay *For more details, please download the PDF or feel free to contact us.

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0717 Delivery of Brodisk (Brodisk Mini) for the food industry.

0717 Delivery of Brodisk (Brodisk Mini) for the food industry.

The metal detection compatible Brody Disk (mini), widely used in the food industry, has been adopted in the cosmetics industry!

We would like to introduce a case where a model with metal powder mixed into the elastic disk (the air discharge part of the blow disk) was used, so that if the elastic disk were to accidentally break and mix into the powder, it could be detected by metal detectors or X-ray inspection machines. While it is mostly used in the food industry, this time it was adopted by a customer in the cosmetics sector. Since the discharge diameter is quite small, it is very important to implement blockage measures just above this point. We installed two Blow Disk Minis at this location and two more Blow Disk Minis 50mm above this point. A total of four Blow Disk Minis are controlled simultaneously using the C-SV1 controller, which has four solenoid valves, to turn the air ON and OFF. 【Case Overview】 ■ Hopper Diameter: Ø350 ■ Discharge Section: 2S ■ Target Material: Cosmetic raw materials (very fine / particle size undisclosed, name undisclosed) *For more details, please download the PDF or feel free to contact us.

  • 0717 食品業界向けブローディスク(ブローディスクミニ)の納入例2.jpg
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0722 Measures to prevent clogging of powder with high moisture content

0722 Measures to prevent clogging of powder with high moisture content

The purpose is to solve the clogging and blockage of powder through air aeration on the inner wall of the hopper and the vibration of elastic disks (rubber disks).

We would like to introduce a case where a chemical manufacturer adopted the "Brodisk." They had installed knockers as a countermeasure for bridging, but it was not very effective, and they were dealing with the issue through manual hammering. After years of hammering, the hopper became uneven, and they decided to update this part and introduced our product. The results have been good, and it is operating smoothly. 【Case Overview】 ■ Hopper Diameter: Ø600 ■ Discharge Diameter: Ø150 ■ Four Brodisks were installed at a position 250mm from the discharge section ■ Control is set to simultaneously turn the air ON/OFF for the four Brodisks *For more details, please download the PDF or feel free to contact us.

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0726 Promoting the discharge of dry fly ash

0726 Promoting the discharge of dry fly ash

We can provide guidance on appropriate arrangements and control examples based on the user's conditions!

In the newly installed silo, to avoid unstable powder discharge and prolonged discharge times, we adopted a blow disk, and we would like to introduce a case where aeration was implemented as a solution. The operating temperature for this application is room temperature plus alpha, so we used a standard blow disk. This has resulted in stable operation since its introduction. Our company can provide guidance on appropriate layout and control examples based on the various conditions of our users. [Case Overview] ■ Target Material - Name: Dried Fly Ash - Specific Gravity: 0.3-0.5 ■ Silo - Diameter: Ø2800 - Discharge Outlet Diameter: 300A - (Discharge Rate: 5t/h) *For more details, please download the PDF or feel free to contact us.

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Bridge breaker, bro disk

Bridge breaker, bro disk

Easily solve powder bridges that cannot be resolved with knockers or vibrators. No more expensive equipment is necessary.

**Key Points of This Equipment** - The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign matter contamination. The silicone disk of this equipment excels in strength and durability. Once you use it, you will understand! - Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. Easily fluidize powder and granular materials with the combined effects of wall aeration and vibration. Free rental campaign currently underway.

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0531 Prevention of adhesion of urethane pellets

0531 Prevention of adhesion of urethane pellets

To prevent adhesion, it is effective to spray air at high pressure! Here are examples of the installation of blow discs.

We received a new inquiry from a rubber product manufacturer who adopted our equipment a long time ago. In the previous project, they used the Brodie Disk Mini to prevent fine powder bridging, and it was well received. Although quite some time has passed since then, it seems they have been using the elastic disks (silicone disks) stably without any degradation or damage. This time, they consulted us because the material tends to stick to the inner surface of the hopper, and they wanted to find a solution. The effectiveness of our equipment depends on the degree of sticking (adhesion), so we first installed one Brodie Disk (standard type) on just one surface, which yielded very good results. Based on the test results, it was decided to install them on each surface. 【Overview】 ■ Material: Urethane pellets ■ Hopper dimensions: 450×450 ■ Discharge section dimensions: 100×100 ■ Transport: Blower ■ Control: To prevent adhesion, it is effective to inject air at high pressure, so the operating air pressure is set higher, and four Brodie Disks are activated one by one with a time delay. *For more details, please refer to the PDF document or feel free to contact us.

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0534 Preventing bridging of particles approximately a few mm in size [rectangular prism]

0534 Preventing bridging of particles approximately a few mm in size [rectangular prism]

Bridge measures at the hopper discharge section! Introducing a case study of the delivery of a blow disc.

We have delivered to a chemical manufacturer. This is a solution for bridging at the hopper discharge section. In addition to providing guidance on the arrangement of this equipment, we also offer advice regarding usage conditions. We believe we can provide suitable implementation plans that match the conditions of each user. Please feel free to contact us when you need assistance. 【Overview】 ■ Hopper dimensions: 1000×1000 ■ Discharge section: 150A ■ Overview of target material: (Particle size) 1-5mm / (Shape) close to rectangular prism / (Specific gravity) approximately 1.0 ■ Arrangement of this equipment: One blow disk installed in the flat area near the discharge section, totaling four units ■ Operation of this equipment: - A controller with four built-in solenoid valves operates the four blow disks, turning on air one by one with a time delay. - The air pressure for this application is set higher, and the air ON time is short. *For more details, please refer to the PDF document or feel free to contact us.

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0583 The outlet diameter is small and gets clogged → Resolved!

0583 The outlet diameter is small and gets clogged → Resolved!

Install 8 units in 3 tiers above the discharge section! Introducing examples of Brody Disk Mini applications.

We would like to introduce a case where the "Brodie Disk Mini" was adopted to address the issue of small discharge diameter causing blockages. Due to the very poor fluidity of the powder characteristics and the small diameter of the discharge section, blockages occurred just above the discharge section, which was resolved. When we were contacted, there was a request to borrow this equipment, and based on the test results, it was deemed effective and adopted. Additionally, we provided advice on the arrangement during the testing phase. 【Installation Overview】 ■ Hopper Diameter: Φ800 ■ Discharge Section Diameter: 80A ■ Target Material: Fine powder, very poor fluidity ■ Model/Arrangement: Brodie Disk Mini - Installed 8 units in 3 tiers above the discharge section (2 units in the lower tier, 2 units in the middle tier, 4 units in the upper tier) *For more details, please refer to the PDF document or feel free to contact us.

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Elimination of residue in the hopper of LDPE crushed material.

Elimination of residue in the hopper of LDPE crushed material.

Cost-focused control! Introducing a case that eliminated rat-hole residuals.

After installing a magnet bar to remove metal foreign objects, material began to remain in a rat hole shape at the upper part. We received an inquiry about wanting to address this with a blow disk. We installed four blow disks (standard type BD-15) at the same height on the upper half of the conical section, which resolved the rat hole-shaped residue that was occurring from the conical section to the cylindrical section. There is also the option of turning on the blow disks one by one with a time delay, but since this case is not highly complex, we are focusing on cost-effective control. 【Case Overview】 ■ Residue Situation - Rat holes occurred from the upper half of the conical section of the magnet bar installed in the lower half of the conical section of an Φ800 hopper to the cylindrical section. - The target material is low-density polyethylene granulate. *For more details, please refer to the PDF document or feel free to contact us.

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0622 Scale-up project (metal oxides)

0622 Scale-up project (metal oxides)

We will introduce a case where control sequentially turned on the air for 8 blow discs in pairs with a time difference!

We would like to introduce a case where customers who are already using our equipment have adopted the BroaDisk during the scale-up of their facilities. The control was scaled up from turning all three BroaDisks ON/OFF simultaneously to sequentially turning ON eight BroaDisks in pairs with a time delay. Our company has accumulated various experiences, so we can inform you of the models, arrangements, and controls suitable for your conditions. 【Target Material】 ■ Name: Metal Oxide ■ Particle Size: Approximately 10 microns on average ■ Specific Gravity: Loose 2, Firm 3 ■ Angle of Repose: Over 50° 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability due to the risk of foreign matter contamination. Our silicone disks are exceptionally strong and durable. Once you use them, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *Details of the case can be viewed through the related links.

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Bridge Breaker Brody Disc [Free Rental Campaign Ongoing]

Bridge Breaker Brody Disc [Free Rental Campaign Ongoing]

Attention customers struggling with powder rat holes and bridges in silos and hoppers! We are currently running a free rental campaign!

First of all, I believe that seeing the actual Brodisk device is the first step in solving any problems. It is a very simple device, but there are many users who say, "The effect is outstanding" and "Simple things are good." Please try the Brodisk, which is highly effective at a low cost. 【Key Points of This Device】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign matter contamination. The silicone disk of our device excels in strength and durability. I believe you will understand this once you use it! ■ Control (how to aerate?) is important! We provide guidance on what should be done. We also have a dedicated controller available. *When inquiring by phone, it will be smoother if you mention that you contacted us after seeing "Ipros."

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【Brody Disk Video Now Available!】Bridge Breaker Brody Disk

【Brody Disk Video Now Available!】Bridge Breaker Brody Disk

Video now available! You can watch the operation footage of the Brody disk that fluidizes powder particles.

Air flows along the inner wall of the tank from the entire circumference of the elastic disk inside the tank. At this time, the elastic disk vibrates. The combined effect of air and vibration easily fluidizes the powder particles and promotes their discharge. The new bridge breaker "Brodisk" easily and cost-effectively resolves issues such as bridging, rat-holing, arching, blockages, clogging, and residual adhesion of powders and granular materials that cannot be prevented or resolved by various devices such as air knockers, vibrators, or other air-raisers for powders. If aeration is possible in your powder equipment or device, it can easily provide fluidity to the raw materials in hoppers or silos, enabling mass flow. 【Key Points of This Device】 ■ The elastic disk (silicone) is very important in terms of strength and durability due to the risk of foreign matter contamination. Our silicone disk is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is important! We provide guidance on what should be done. We also have a dedicated controller prepared.

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0090 Extrusion molding machine solves the bridge in the quantitative feeder hopper.

0090 Extrusion molding machine solves the bridge in the quantitative feeder hopper.

This is an introduction to a case study on bridge prevention measures for the hopper of a volumetric feeder in an extrusion molding machine.

We installed a Brody Disk Mini in the upper hopper of the twin-screw feeder because the powdered mixing materials occasionally formed bridges. This prevented the occurrence of bridges and blockages, allowing for a smooth flow of powdered materials and stable continuous extrusion molding. Methods to prevent rat holes and arching phenomena in bulk materials include air aeration using air nozzles and impact methods using air knockers or electromagnetic knockers. However, our equipment enhances the fluidization of powdered materials through the following combined effects: - Air flows along the inner wall of the hopper from all around the rubber disk. - The rubber disk vibrates, transmitting that vibration to the bulk materials. While it is not guaranteed that this will work 100% for all materials and conditions, there have been many cases where it has provided a "one-shot solution" in situations that could not be resolved by other methods, and the cost is minimal. If you are facing issues with bulk materials, please consult us. We have published numerous case studies on our website, which you can check via the link below.

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[Case Study] Preventing Bridging of High Moisture Content Granules

[Case Study] Preventing Bridging of High Moisture Content Granules

Prevent bridging of granules with high moisture content! Introducing case studies from powder handling professionals!

The high moisture content of the granulated material caused bridging at the hopper outlet, but the installation of the Brody Disk and Brody Disk Mini resolved the issue. Initially, you were using an overseas vibrator (air ball type), which was effective but occasionally caused bridging, leading you to contact us. 【Overview】 (Usage Conditions) ○ About the Hopper → Top: 800φ, Outlet: 80φ, Angle of repose: approximately 60° ○ Raw Material → Particle size: approximately 5φ, Moisture content: over 20% ○ Installation Position and Model → The risk of blockage is highest just above the outlet, so two Brody Disk Minis were installed in this location (75mm above the hopper wall from the outlet). → Due to the hopper's radius in this location, a Brody Disk cannot be installed; only Brody Disk Minis can be used. → It is preferable to install close to the outlet, so Brody Disk Minis were chosen. → Two Brody Disks were installed approximately 150mm above the Brody Disk Minis along the hopper wall. *For more details, please contact us or download the catalog to view.

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Introduced into the 70 cubic meter fly ash silo.

Introduced into the 70 cubic meter fly ash silo.

Based on our experience, we will provide you with reasonable models, quantities, and installation locations, including costs.

We received an order for the introduction of a Broady Disk from an engineering company. The outline of the introduction is as follows: ● Contents 　　Fly ash ● Silo diameter 　　φ3000 ● Discharge outlet diameter 　　φ300 ● Installation positions 　(1) Four units, 200mm above the discharge section along the wall 　(2) Four units, 500mm above the discharge section along the wall 　(3) Eight units, 950mm above the discharge section along the wall 　(4) Eight units, 1550mm above the discharge section along the wall ● Air aeration sequence 　　Four units from (1) ⇒ Four units from (2) ⇒ Four units from the eight in (3) 　　　⇒ Remaining four units from (3) ⇒ Four units from the eight in (4) 　　　⇒ Remaining four units from (4) ⇒ ... repeat 　・The Broady Disk does not require a continuous flow of air. 　・Air will be supplied intermittently using a timer and solenoid valve. 　・Generally, a short burst of air lasting a few seconds is effective. For more details, please refer to the catalog or feel free to contact us. *Our website features numerous implementation examples. 　You can check them via the link below.

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  • Powder Supply Device
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0224 Introduction to the limestone powder silo

0224 Introduction to the limestone powder silo

Easily solve powder bridges that cannot be resolved with knockers or vibrators!

We received an inquiry from an engineering company, and we have been adopted for the silo for limestone powder. Previously, standard aeration was implemented, but due to instability in powder discharge, it was decided to introduce other rational methods. [Overview] ■ Silo diameter: 3000φ (slope angle: approximately 60 degrees) ■ Target powder: limestone powder (particle size: average several tens of microns, bulk density: 1.1–1.2) ■ Arrangement and quantity of blow discs: 4 units in the lower section, 4 units in the middle section, and 8 units in the upper section, totaling 16 units installed. This equipment, which suppresses rat holes and bridges in bulk materials through aeration and vibration, is easy to install and economical. * For more details, please refer to the catalog or feel free to contact us. * Our website features numerous examples of implementations, which can be checked via the link below.

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0225 Introduction of PVA chip into the silo

0225 Introduction of PVA chip into the silo

Easily solve powder bridges that cannot be resolved with knockers or vibrators!

The equipment has been introduced at a major chemical company's facility. Originally, a knocker was installed in the silo for PVA chips, but to stabilize the discharge, this device was introduced only near the silo outlet. It was delivered in line with the regular maintenance period and installed. 【Overview】 ■ Outlet diameter: 300A ■ Silo cone angle: 60° ■ Temperature: Room temperature ■ Gas used: Nitrogen gas * The blow disk can be used without compressed air; inert gases and others can also be used without issue. If you have any problems related to the discharge of powder and granular materials, please consult us. Based on various experiences, we can provide reasonable countermeasure proposals. * For more details, please refer to the catalog or feel free to contact us. * Our website features numerous implementation examples, which can be checked via the link below.

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0231 Rat hole prevention for plastic powder

0231 Rat hole prevention for plastic powder

Easily solve powder bridges that cannot be resolved with knockers or vibrators!

We have introduced our equipment to a manufacturer of engineering polymers. We received an inquiry about the occurrence of rat holes in the hopper of the screw conveyor, and we provided advice on the model and installation position. 【Overview】 Installed in the hopper of the screw conveyor ■ Hopper dimensions: 500×500 ■ Conveyor capacity: 100KG/HR ■ Target material: Plastic powder ■ Particle size: Average approximately 100 microns If you convey the details of the trouble, we can inform you about the possibility of a solution using a blow disk, as well as the installation position, model, and operating methods. * For more details, please refer to the catalog or feel free to contact us. * Our website features numerous implementation examples, which can be checked via the link below.

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0233 Attached to the forming material hopper for sintered metal.

0233 Attached to the forming material hopper for sintered metal.

Easily solve powder bridges that cannot be resolved with knockers or vibrators!

The sintered alloy manufacturer has installed a Minagi blow disk in the raw material hopper of the powder molding press. It seems that a bridging phenomenon occurred in the hopper due to the type of raw material, and the knocker was unable to resolve the issue effectively, leading them to consult with us. [Overview] - Raw material name: Metal powder - Raw material particle size: Average approximately 50 microns - Hopper dimensions: 380×380 - Installation position overview: One unit on each side, with two units installed at different heights while keeping the opposite sides at the same height. Please let us know the shape dimensions of the hopper and the characteristics of the raw material powder. Based on our past experiences and achievements, we will provide a rational problem-solving proposal. *For more details, please refer to the catalog or feel free to contact us. *Our website features numerous examples of implementations, which can be checked via the link below.

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Preventing the bridge of the bulk bag receiving hopper.

Preventing the bridge of the bulk bag receiving hopper.

Easily solve powder bridges that cannot be resolved with knockers or vibrators!

At the carbon calcium supply facility, we received a consultation regarding the occurrence of a bridge in the hopper during the loading from the bulk bag, which prevented the screw feeder from discharging. In response, we installed three blow discs on each of the two inclined surfaces of the hopper (total of six). By sequentially turning on the air in three sections for every two opposing discs, we were able to achieve stable supply. 【Overview】 ■ Powder Name: Calcium Carbonate ■ Loading Amount from Bulk Bag: 500kg ■ Hopper Size: 1800×1200 ■ Supply Equipment: Single-Screw Feeder *For more details, please refer to the catalog or feel free to contact us. *Our website features numerous examples of implementations, which can be checked via the link below.

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Eliminate the bridge of the hammer mill raw material hopper.

Eliminate the bridge of the hammer mill raw material hopper.

Easily solve powder bridges that cannot be resolved with knockers or vibrators!

We received your message stating that after changing the raw material hopper (grinder) of the hammer-type sample mill to a larger type, a bridge has started to occur. Even though it is referred to as a large type hopper, it is for sample use, so its capacity is below 30L. By installing four small Brody disk minis among the Brody disks, we were able to resolve the issue. 【Overview】 ■ Hopper diameter: 320φ ■ Material: Inorganic compound, specific gravity around 3 ■ Two conical hoppers of different heights, totaling four installed 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability due to the risk of foreign matter contamination. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller prepared. *For more details, please refer to the catalog or feel free to contact us. *Our website features numerous implementation examples, which you can check via the link below.

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0274 Installed in a mobile powder container.

0274 Installed in a mobile powder container.

Installed in mobile powder containers! Introducing case studies by powder handling professionals.

We have adopted the "Brodisk" for bridge prevention in tanks that are moved with casters. The discharge outlet diameter is large, and the conditions are not bad, but it seems that bridges occasionally occurred. Since the installation of this equipment, it has been operating without any issues at all. 【Overview】 ■ Powder: Calcium Carbonate ■ Hopper Size: 500×500 (Discharge Part 290φ) 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign matter contamination. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF materials or feel free to contact us. *Our website features numerous implementation examples. You can check them out via the link below.

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0282 Bridge measures for carbon black

0282 Bridge measures for carbon black

Introducing a case study of the Brody disk adopted by an automotive parts manufacturer.

We received an inquiry from an automotive parts manufacturer regarding carbon black (particle size 10-20μm) getting clogged in a small hopper using lab-scale equipment. The hopper diameter is 450mm, and the discharge port diameter is 50mm. We proposed installing a total of four Brody Disk Minis in two tiers, with two units each, and they were installed successfully. The results, of course, were excellent. Since carbon black is used in various applications, if you are experiencing similar bridging phenomena or clogging with similar materials, please consider our equipment for its functional and economical benefits. *For more details, please refer to the PDF materials or feel free to contact us. *We have published numerous case studies on our website. You can check them out via the link below.

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Improvement of poor discharge of crushed gypsum board.

Improvement of poor discharge of crushed gypsum board.

Introducing a case of Brodisk that solved the discharge issues of mixed recycling material equipment.

This is a case where we were consulted about whether we could improve the discharge issues from the gypsum board crushing product tank using a blow disk in a recycling material mixing facility. It seems that problems are particularly severe during the rainy season, and this equipment was installed before the rainy season. As a result, there were no troubles as in previous years, and the equipment operated smoothly during the rainy season. [Overview] ■ Hopper size: 1500×2500 ■ Discharge section: 300×1500, cut out by screw ■ Blow disk operation method: - The controller, which has 6 solenoid valves built in, sequentially turns on air for a total of 12 blow disks divided into 6 locations with 2 disks each. This equipment easily resolves bridging and clogging of bulk materials through air aeration inside the hopper and vibration of the silicone disk. * For more details, please refer to the PDF materials or feel free to contact us. * Our website features numerous implementation examples, which can be checked via the link below.

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0288 Promoting the outflow from the hopper of PP crushed products.

0288 Promoting the outflow from the hopper of PP crushed products.

Introducing examples of Brody disks adopted by facilities manufacturing resin containers.

This is a project at a facility that manufactures resin containers. They consulted us about issues with bridging and clogging in the hopper due to the type of raw materials and grinding conditions, and they wanted to improve this. Reducing discharge time was also one of their goals. The hopper size is relatively large, and we recommended installing 12 standard-type blow discs, which they decided to implement. After the installation of this equipment, all material-related troubles have been resolved! 【Overview of Conditions】 ■ Hopper Overview - Square pyramid hopper 1900*1900 ■ Blow Disc Installation Overview - For one inclined surface: 1 unit on the lower level and 2 units on the upper level, totaling 3 units ⇒ Total of 12 units ■ Operating Method - A controller with 6 built-in solenoid valves sequentially turns on air for 2 blow discs at 6 locations. The order prioritizes the lower level. *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous case studies. You can check them out via the link below.

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Preventing bridges of flake-shaped raw materials such as nylon and PET.

Preventing bridges of flake-shaped raw materials such as nylon and PET.

Introducing examples of Brodiscs adopted by plastic recycling processing companies.

From a plastic recycling (re-pelletizing) business, we received an inquiry about wanting to resolve the bridging that occurs with flake-type raw materials, which vary widely in type. We decided to lend them a "Brodisk" first. We provided advice on the arrangement to match individual hopper conditions and to accommodate multiple types of raw materials. The subsequent test results were favorable, and they decided to install it continuously in various hoppers. [Overview] ■ Raw materials: Waste plastic materials such as nylon, PET, and PP Flake or powder form * For more details, please refer to the PDF document or feel free to contact us. * Our website features numerous implementation examples, which you can check via the link below.

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Elimination of the bridge of ceramic fine powder 0293

Elimination of the bridge of ceramic fine powder 0293

Introducing examples adopted for bridge prevention in the hopper section of existing dust collectors.

This is an introduction to a case where "Brodisk" was adopted as a solution to bridge issues in the hopper section of an existing dust collector. The material is ceramic powder, with a particle size that is quite fine, resulting in very poor flowability. Before the introduction of this equipment, the hopper walls were being tapped, which caused them to become uneven. After repairing that area and installing the "Brodisk," we received feedback from the user that bridging no longer occurred. 【Overview】 ■ Dust collector hopper dimensions: 2500×2500 ■ Powder overview: Ceramic fine powder (dust), particle size: 1–10μm *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous implementation examples, which can be checked via the link below.

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Eliminating manual hammering work.

Eliminating manual hammering work.

Introducing a case of Brody disk adopted for bridge measures in resin powder silos.

This is an introduction to a case where a "Blow Disc" was adopted for bridge prevention in a resin powder silo with a capacity of 10m³. In this user's case, before the introduction of this equipment, the air knocker could not resolve the bridging issue, and every time there was a problem, manual hammering was performed from outside the silo. After the introduction of the Blow Disc, all discharge troubles have been eliminated, and damage to the silo walls has also been avoided. 【Overview of Usage Conditions】 ■ Silo Volume: Approximately 10m³ ■ Discharge Diameter: 150φ ■ Discharge Method: Suction Type ■ Silo Pressure: -2000mmAq ■ Powder Type: Resin Powder ■ Powder Size: Approximately 300μm on average ■ Powder Specific Gravity: About 0.5 *For more details, please refer to the PDF document or feel free to contact us. *Our website contains numerous implementation examples. You can check them from the link below.

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